Question 3 We Are Preparing For Regular Production Of The Part From Question 2 The Part Needs To Be Consumed At A Rate 1 (50.28 KiB) Viewed 33 times
Question 3 We Are Preparing For Regular Production Of The Part From Question 2 The Part Needs To Be Consumed At A Rate 2 (24.22 KiB) Viewed 33 times
Question 3 We are preparing for regular production of the part from question 2. The part needs to be consumed at a rate of 100 parts/week by the production line. The shop that is making this part operates two 8 hour shifts every day except Sunday. The vendor supplies the process flow map shown below. a) Will this shop be able to meet demand? What is the bottleneck of their process? b) What are some options for the machine shop to reduce processing time to 30 minutes/part? What are the risks associated with these options? Consider each of the steps in the process. Process Description Out() Run Time intele Parts Per Cy Operation No 10 Machine Resource (Mode) NA Metal Purchase Order A001 NA NA 45 30 Debi Pet F Detured part Part 40 1 Male Masking 10 A Un An 129 Ana 10 Packaged Ad Pak NA Par T 10 T NA C NA
Operation No. 10 20 30 40 50 60 70 Process Description Receive material Machine Op 1-Mill Top Face Deburr Masking Anodize Inspection Packaging Shipping Input(s) Purchase Order Billet Aluminum Part with burrs Unmasked Part Unanodized Part Uninspected Part Anodized Parts Output(s) Billet Aluminum 6061-T6 Finished Part Deburred part Masked Part Anodized Part Inspected Part Packaged Anodized Run Time (minutes/cycle) N/A 45 60 50 120 40 N/A Parts Per Cycle N/A 1 1 1 50 1 N/A Machine Resource (Model/SN) NA Makino 51x Manual Deburr Manual Tape Application Anodize Bath CMM NIA
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