At the Han Solo production plant the production planner has just
generated the following production plans (these have not been
validated with production if they are feasible to produce):
MPS 1
-2
-1
0
1
2
UN
100
200
750
550
150
B
50
75
300
225
50
C
50
75
300
225
50
D
100
0
150
100
50
Below is the BOM and relevant information for each of the above
products:
Product
X
w
y
z
a
1
0
1
1
B
1
0
2
2
C
0
1
2
1
D
0
1
1
2
Initial Inv
0
0
0
0
Inv Security
10%
20%
15%
10%
AQL
95%
98%
99%
95%
The lead time of X and Y is 1 period and that of W and Z is 2
periods. You have a net available time per period of 10
hours. On the other hand, it is established that the
efficiency with respect to time is always 95% and the utilization
of 97%. Times are given by complete unity.
The production process is shown below:
Note: M1 has a production capacity of 400 und/h, M2 of 800
unds/h and so on with all machines.
Consider that in the assembly both X and W are wasted.
Considering the above, how much is the maximum capacity
that can be made of each product? (45 points)
If Han Solo just approved a 0 overtime policy. What
should be the production plan for the established periods? (10
points)
*Note: everything A is produced, if there is too much time
all B is produced, if there is too much time all C is produced and
finally D is made.
Based on that production plan:
Calculate the MRP tracker of the different raw
materials. (45 points)
896 10% X M1 400 M2 800 Ensamble M3 200 M4 200 Ensamble Final A,B,C,D 10% w M6 800 M7 1000 Z M9 400 M10 200 15% M11 100 8 896 10%
At the Han Solo production plant the production planner has just generated the following production plans (these have no
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