Given demand for jam of 100 kg per day and a batch size of 5 kg, where is the bottleneck in the process? What is the cap
Posted: Thu May 05, 2022 9:01 am
Given demand for jam of 100 kg per day and a batch size of 5 kg,
where is the bottleneck in the process? What is the capacity of the
bottleneck? Explain your result. Jam: 100 kg per day, Batch size:
5kg. Bottled Fruit: none One worker at each station
1a) How do we improve this situation? Do you agree that we
should buy a faster stove so that the heating can be done more
quickly?
Wash & Peel 2 Min Jam flow + 1 Min/kg + 2 Min Worker 1 Wash & Peel 2 Min Bottled Fruit + 1 Min/kg + 2 Min Worker Flow types: Jam Whole fruit Stage 1 Wash & Peel Fruit 2 min + 1 min/kg + 2 min 1 worker EXHIBIT 4: PROCESS FLOW DIAGRAM Scrape Skins Blend Dragonf Fruit Blend Lychees Boil add Sugar (Jam) 3 Min/kg + 5 Min 30 sec/kg 5 Min, max 5 Min, max 20kg 20kg + 1 Min/kg + 2 Min 1 1 Spoon and Dry & Label Water Bath Boil and add Sugar (Fruit) 2 Min/kg + 5 Min 2 Min/kg + 10 Min 2 Min/kg + 1 Min/kg + 3 Min +2 Min 1 1 1 30 sec/kg 5 min Max 20kg Blender 5 min Max 20kg Blender 1 worker Blend Dragon Fruit & Pith Boil Dragon Fruit & Add Sugar 2 min/kg + 5 min + 1 min/kg + 2 min 1 Worker Boil Fruit & Skins 1 Min/kg 1 Cut Dragon Fruit 1 Min/kg 1 Stage J2 1 min/kg Stove Boil Dragon Fruit Skins Scrape Skins Stage BF2 Chop Dragon Fruit 1 min/kg 1 worker Blend Lychees Spoon and Dry & Label Water Bath 2 Min/kg + 10 Min 2 Min/kg + 3 Min 1 1 3 min/kg + 5 min + 1 min/kg 2 min + 1 Worker Boil Dragon Fruit & Lychees & Add Sugar Stage 3 ----> Spoon & Water Bath 2 min/kg + 10 min + 3 min 1 worker #1 Dry & Label 2 min/kg 1 worker
where is the bottleneck in the process? What is the capacity of the
bottleneck? Explain your result. Jam: 100 kg per day, Batch size:
5kg. Bottled Fruit: none One worker at each station
1a) How do we improve this situation? Do you agree that we
should buy a faster stove so that the heating can be done more
quickly?
Wash & Peel 2 Min Jam flow + 1 Min/kg + 2 Min Worker 1 Wash & Peel 2 Min Bottled Fruit + 1 Min/kg + 2 Min Worker Flow types: Jam Whole fruit Stage 1 Wash & Peel Fruit 2 min + 1 min/kg + 2 min 1 worker EXHIBIT 4: PROCESS FLOW DIAGRAM Scrape Skins Blend Dragonf Fruit Blend Lychees Boil add Sugar (Jam) 3 Min/kg + 5 Min 30 sec/kg 5 Min, max 5 Min, max 20kg 20kg + 1 Min/kg + 2 Min 1 1 Spoon and Dry & Label Water Bath Boil and add Sugar (Fruit) 2 Min/kg + 5 Min 2 Min/kg + 10 Min 2 Min/kg + 1 Min/kg + 3 Min +2 Min 1 1 1 30 sec/kg 5 min Max 20kg Blender 5 min Max 20kg Blender 1 worker Blend Dragon Fruit & Pith Boil Dragon Fruit & Add Sugar 2 min/kg + 5 min + 1 min/kg + 2 min 1 Worker Boil Fruit & Skins 1 Min/kg 1 Cut Dragon Fruit 1 Min/kg 1 Stage J2 1 min/kg Stove Boil Dragon Fruit Skins Scrape Skins Stage BF2 Chop Dragon Fruit 1 min/kg 1 worker Blend Lychees Spoon and Dry & Label Water Bath 2 Min/kg + 10 Min 2 Min/kg + 3 Min 1 1 3 min/kg + 5 min + 1 min/kg 2 min + 1 Worker Boil Dragon Fruit & Lychees & Add Sugar Stage 3 ----> Spoon & Water Bath 2 min/kg + 10 min + 3 min 1 worker #1 Dry & Label 2 min/kg 1 worker